BHS Corrugated’s Digital Innovation: Simplifying the Packaging Industry
In a competitive industry where operational efficiency and speed to market are critical, BHS Corrugated is leveraging digital technology to streamline processes and reduce complexity. The company’s BHS Jetliner Monochrome system is a game-changer for one-color applications, enabling inline printing directly on corrugators at full production speeds. This innovation eliminates the need for print plates, reduces waste, and minimizes resource consumption, making it a versatile solution for both existing and new corrugator installations. The result is a leaner, more adaptive production model that enhances operational efficiency.
Operational and Process Benefits
The BHS Jetliner Monochrome system offers significant process improvements. By integrating digital printing directly into the corrugator, box plants can bypass traditional print and finishing lines for certain applications. This capability allows for the handling of variable data, serialization, and high-resolution text directly on the corrugator, reducing lead times and inventory risks. The system’s print-on-demand workflow supports more agile production, enabling manufacturers to respond quickly to changing market demands.
The broader BHS Jetliner Xceed system, which supports CMYK+ printing on coated and uncoated substrates, complements the Monochrome system by addressing more complex graphic requirements. However, the Monochrome system focuses on transforming low-value, single-color jobs into opportunities for process optimization, demonstrating BHS Corcorrugated’s targeted approach to digital innovation.
Technical Features and Reliability
The BHS Jetliner Monochrome system is designed for reliability and ease of maintenance. Key features include a central impression cylinder, print inspection tools, automated head cleaning, ink recirculation, and redundancy mechanisms to ensure consistent uptime. The system uses Fujifilm print heads and an inkjet-optimized layout, with BHS Corrugated developing its software in-house to maintain control over workflow integration and compatibility.
Market and Industry Implications
The integration of digital printing into corrugators has far-reaching implications for the packaging industry. Rising material costs, sustainability demands, and the need for traceability are driving the adoption of digital solutions. Variable QR codes, short-run seasonal packaging, and other applications that were once niche are now becoming essential. The BHS Jetliner Monochrome system positions manufacturers to meet these demands efficiently.
This shift also impacts the role of traditional sheet plants and feeders. In the new model, pre-printed sheets can be sold as semi-finished products, reducing the need for downstream printing capacity. Sheet plants can focus on producing high-quality printed stock, while integrated corrugator operations handle the final printing, creating a more streamlined and profitable supply chain.
A Pragmatic Approach to Innovation
BHS Corrugated’s strategy is grounded in practicality. Rather than relying on speculative technology or dramatic shifts in consumer behavior, the company focuses on optimizing existing processes to address current industry challenges. By simplifying complex workflows, the BHS Jetliner Monochrome system offers a clear path to operational resilience and cost efficiency.
Conclusion
BHS Corrugated’s digital innovations, particularly the BHS Jetliner Monochrome system, represent a significant step forward for the packaging industry. By integrating digital printing directly into corrugators, the company is reducing waste, improving efficiency, and enabling more agile production. This approach not only addresses immediate industry challenges but also sets the stage for a more sustainable and responsive future. As the industry continues to evolve, BHS Corrugated’s focus on simplifying processes will likely play a key role in shaping the next generation of packaging solutions.
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