Collide: Revolutionizing Production with Advanced Die-Cutting Technology
Collide is a prominent brand, content, and production powerhouse committed to driving rapid market growth through innovative storytelling and large-scale production. Operating from a state-of-the-art 750,000 sq. ft. facility, Collide leverages cutting-edge print and finishing technologies to deliver exceptional quality and efficiency. Their end-to-end services encompass creative concept development, prototyping, production, and logistics/warehousing, ensuring seamless support for clients from project inception to completion.
The Challenge: Keeping Pace with Modern Print Technologies
Collide’s previous die-cutting solution consisted of a fleet of clamshell die-cutters, which, though reliable, were unable to match the speed and precision of newer print technologies like their HP Indigo 15K press. The demand for higher production efficiency, especially in the B2 size category, necessitated a significant technological upgrade. The clamshell die-cutters were slow, limiting the company’s ability to scale operations and meet the growing needs of their clients.
The Solution: Rollem’s Insignia Flexo-Magnetic Rotary Die-Cutter
After extensive research into various brands of flexo-magnetic rotary die-cutters, Collide chose Rollem’s Insignia7 model. This decision was influenced by recommendations from industry veterans who hailed Rollem as the “gold standard” in rotary cutting. The Insignia7 stood out for its robust construction, described as “built like a tank” compared to competing models. This durability, combined with advanced features, made it the ideal solution for Collide’s high-volume production needs.
Key Benefits and Improvements
Since integrating the Insignia7 into their production line, Collide has experienced significant enhancements in efficiency, quality, and versatility:
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Increased Speed: The Insignia7’s high processing speed allows Collide to keep pace with their HP Indigo 15K press, dramatically reducing production times. Jobs that previously took an entire day can now be completed in half the time.
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Superior Quality: The precision of Rollem’s tooling ensures cleaner cuts, particularly for specialty applications like kiss cuts and perforations. This has elevated the overall quality of Collide’s finished products.
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Automatic Stripping: The Insignia7’s auto-stripping feature eliminates the need for manual stripping, saving time and labor. This is particularly beneficial for projects that previously required hand-stripping.
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Enhanced Efficiency: By doubling output capacity, Collide has improved overall production efficiency. The ability to handle multiple product types, including those printed on challenging synthetic substrates, has further diversified their capabilities.
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Matrix Removal: The automatic matrix removal system diverts sheet waste and delivers finished products across multiple conveyor lanes, streamlining the workflow.
Expert Support and Training
Collide’s transition to the Insignia7 was facilitated by Rollem’s exceptional support team. The Die-Cutting Product Manager played a pivotal role in guiding Collide through the design and ordering of flexo-dies. The installation and training teams were equally instrumental, ensuring that Collide’s production staff fully understood the machine’s operation. This hands-on assistance enabled Collide to tackle complex projects with confidence from the outset.
Client Impact and Market Opportunities
Collide’s clientele includes a diverse range of retail and convenience brands that require various types of marketing signage. A key product in their portfolio is retail wobblers, which are now produced more efficiently and at a higher quality thanks to the Insignia7. This advancement has not only reduced production costs but also positioned Collide to compete more effectively in the folding carton and sheeted labeling markets.
Conclusion: A Strategic Investment in Growth
The adoption of Rollem’s Insignia7 flexo-magnetic rotary die-cutter has been a transformative investment for Collide. By addressing the limitations of their previous equipment, the Insignia7 has enhanced production speed, quality, and versatility, enabling Collide to meet the evolving demands of their clients. As Collide continues to innovate and expand its capabilities, the Insignia7 will remain a cornerstone of their production strategy, driving efficiency and opening new market opportunities.
For more information, contact Rollem International at www.rollemusa.com or (800) 272-4381, and Collide at www.sgkinc.com or (724) 256-3247.
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