The Casing-In IND410-420 is a state-of-the-art, fully automatic casing-in machine designed for bookbinding operations. It efficiently assembles hard covers and bookblocks with precision, featuring advanced automation, flexibility, and compact design. This machine is ideal for industries requiring high-speed, high-quality bookbinding solutions.
Product Description
The Casing-In IND410-420 automates the entire casing-in process, including feeding the hard cover and bookblock, spraying hotmelt adhesive, and assembling the cover onto the bookblock in a centered position. It also includes a heat and joint forming station, ensuring a professional finish. Its compact design saves valuable floor space, making it suitable for various production environments.
Product Specifications
The machine is designed to handle a wide range of book sizes and materials, ensuring versatility and efficiency. Key specifications include:
- Book Block Size:
- Minimum: 135 mm (width) x 125 mm (height) x 2 mm (thickness)
- Maximum: 350 mm (width) x 410 mm (height) x 40 mm (thickness)
- Open Case:
- Minimum: 285 mm (width) x 130 mm (height) x 1.5 mm (thickness) x 6 mm (spine)
- Maximum: 750 mm (width) x 420 mm (height) x 5 mm (thickness) x 45 mm (spine)
- Finished Book:
- Minimum: 140 mm (width) x 130 mm (height) x 6 mm (thickness)
- Maximum: 360 mm (width) x 420 mm (height) x 45 mm (thickness)
- Glue Type: Hot melt
- Speed: Up to 7 books per minute
- Time to Change Size: 1–2 minutes
- Bar Code Scanner: Optional
- Power Supply: 220V, 50Hz, single phase
- Maximum Power Consumption: 3500 W
- Machine Dimensions: 3.4 m (length) x 2.5 m (width) x 2 m (height)
- Weight: 850 kg
- Air Compressor Requirement: 0.8 MPa, >300 L/min
Key Features
The Casing-In IND410-420 stands out with its advanced features and capabilities:
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All-in-One System:
- Integrates auto-feeding, gluing, assembling, and joint forming into a single, streamlined process.
- Eliminates the need for multiple machines, reducing operational complexity.
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Flexible Production:
- Accommodates a wide range of book sizes, from 150 mm x 150 mm to 360 mm x 410 mm.
- Easy size changeover in just 1–2 minutes, minimizing downtime.
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Hotmelt Gluing Technology:
- Utilizes hotmelt adhesive for cost efficiency and faster production.
- Ensures strong and durable binding for finished books.
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Advanced Assembly Capabilities:
- Can assemble book blocks with capital letters and bookmarks glued on, enhancing functionality and aesthetics.
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Compact Design:
- Saves valuable floor space, making it suitable for small to medium-sized production facilities.
- Optional Bar Code Scanner:
- Enables tracking and quality control for large-scale production runs.
Applications
The Casing-In IND410-420 is suitable for a variety of bookbinding applications, including:
- Hardcover books for publishing houses
- Textbooks, journals, and manuals
- Customized books with premium finishes
- High-volume book production for commercial printers
Benefits
- Efficiency: Automates the casing-in process, reducing labor costs and increasing throughput.
- Precision: Ensures accurate alignment and assembly of covers and bookblocks.
- Cost-Effective: Hotmelt gluing technology lowers material and production costs.
- Versatility: Handles a wide range of book sizes and configurations.
- Space-Saving: Compact design optimizes production floor space.
Conclusion
The Casing-In IND410-420 is an advanced, fully automatic casing-in machine that combines speed, precision, and flexibility. Its all-in-one system, hotmelt gluing technology, and compact design make it an ideal solution for modern bookbinding operations. Whether for small-scale customization or high-volume production, this machine delivers efficiency, cost savings, and professional-quality results.
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